A mash bill is a grain recipe. Bourbon’s fermented mash must contain at least 51 percent corn. The rest of the recipe can vary from distiller to distiller.
Heating the fermented mash produces alcohol-rich vapor, which is cooled back into liquid. Distilleries use different still designs. Bourbon cannot come off the still above 160 proof.
Bourbon is bottled at 80 proof or higher, at least 40 percent alcohol by volume. In the United States, proof is twice alcohol by volume. Individual bottlings can be stronger.
These operator descriptions name the steps shown above. Check the current route, requirements and tickets before booking. A warehouse or bottling-hall visit does not promise a working production line.
Buffalo Trace Hard Hat Tour
The operator names grain delivery, mashing, fermentation and distillation. Its page lists ages 12 and older and says the route is not ADA accessible.